Research on measurement method of drilling fluid rheological parameters based on helical pipe

Authors

  • Jiahui Zhao
  • Zhongzhi Hu
  • Kuanliang Zhu
  • Yan Zhou
  • Wei Song

DOI:

https://doi.org/10.62051/ijcsit.v1n1.21

Keywords:

Drilling fluid, Rheological parameters, Pipe flow method, On-line monitoring, Spiral tube

Abstract

Monitoring drilling fluid rheological parameters can provide a basis for assessing downhole complexities and analyzing well control risks. Among various methods for measuring drilling fluid rheological parameters, the pipe flow method allows for real-time online measurements. However, it faces limitations due to the long length of pipes and challenges in miniaturization. Based on a survey of domestic and international research, this study conducted numerical simulations to analyze the differences in flow pressure drop of drilling fluid between helical pipes and straight pipes. It clarified the impact of helical pipe structural parameters, drilling fluid process parameters, and rheological parameters on drilling fluid flow pressure drop. Utilizing the constitutive equations of Bingham, power-law, and Herschel-Bulkley fluids, a regression model was established to convert the flow pressure drop of drilling fluid between helical pipes and straight pipes. The reliability of the numerical simulation results was verified using a self-developed drilling fluid flow pressure measurement device, which yielded an average relative error of only 2.13%. These research findings provide a theoretical basis for the development of drilling fluid rheological parameter monitoring devices based on helical pipes and the corresponding software.

Downloads

Download data is not yet available.

References

WANG Peng.LIU Wei.ZHANG Guo. 2022.Current situation of automatic monitoring device for drilling fluid properties and suggestions for improvement.Drilling and Production technology[J]. 45(3):42-47.

ZHANG Jiaxing.ZHANG Quansheng.YU Guijie. 2020.Analysis of influence factors of continuous tube power law fluid flow and pressure drop[J].Petroleum Machinery. 48(3):140-146.

LI Yue.WANG Yahong.LI He.et al.Comparative study on pressure loss of two helical tubes with different sections[J]. 2015. General Machinery. 9:94-97.

Gul S. Erge O. Oort E V. Helical Pipe Viscometer System for Automated Mud Rheology Measurements: IADC/SPE International Drilling Conference and Exhibition[C]. 2020.

Gul S. Erge O. van Oort E. Frictional pressure losses of Non-Newtonian fluids in helical pipes: Applications for automated rheology measurements[J]. 2020. Journal of Natural Gas Science and Engineering. 73:103042.

Shaukat A C. Pressure Drop in Archimedian Helical Tubes [J]. Industrial & Engineering Chemistry Research. 1971.

Karimi Vajargah A. van Oort E. Determination of drilling fluid rheology under downhole conditions by using real-time distributed pressure data[J]. 2015. Journal of Natural Gas Science and Engineering. 24:400-411.

Gomaa I. Elkatatny S. Abdulraheem A. Real-time determination of rheological properties of high over-balanced drilling fluid used for drilling ultra-deep gas wells using artificial neural network[J]. 2020. Journal of Natural Gas Science and Engineering. 77:103224.

Gowida A. Elkatatny S. Abdelgawad K. et al. Newly Developed Correlations to Predict the Rheological Parameters of High-Bentonite Drilling Fluid Using Neural Networks[J]. 2020. Sensors. 20(10):2787.

Al-Azani K E S A A. Real Time Prediction of the Rheological Properties of Oil-Based Drilling Fluids Using Artificial Neural Networks[J]. 2018. SPE Kingdom of Saudi Arabia Annual Technical Symposium and Exhibition.

Rooki R. Estimation of Pressure Loss of Herschel-Bulkley Drilling Fluids During Horizontal Annulus Using Artificial Neural Network[J]. 2015. Journal of dispersion science and technology. 36(2):161-169.

Zhou Y S S N. New Friction Factor Correlations of Non-Newtonian Fluid Flow in Coiled Tubing[J]. 2006. SPE Drilling & Completion. 21(1):68-76.

Bowman A J P H. CFD Study on Laminar Flow Pressure Drop and Heat Transfer Characteristics in Toroidal and Helical Coil System[J]. 2004. International Mechanical Engineering Congress and Exposition.

Galván S R M G F. Assessment Study of K-ɛ Turbulence Models and Near-Wall Modeling for Steady State Swirling Flow Analysis in Draft Tube Using Fluent[J]. 2011. Engineering Applications of Computational Fluid Mechanics. 5(4):459-478.

Rahimzadeh H M R S H. Simulating Flow Over Circular Spillways by Using Different Turbulence Models[J]. 2012. Engineering Applications of Computational Fluid Mechanics. 6(1):100-109.

REN Anlu, LIN Jianzhong, RUAN Xiaodong. Hydrome chanics [M]. 2013. Beijing: Tsinghua University press.

HUANG Weixing. Analysis and calculation of fluid flow problems[M]. 2022. Beijing: Chemical Industry Press.

Ali S Z A H. Head Loss and Critical Reynolds Numbers for Flow in Ascending Equiangular Helical Tube Coils[J]. 1979. Industrial & Engineering Chemistry Process Design and Development.2(18):349-353.

Downloads

Published

30-12-2023

Issue

Section

Articles

How to Cite

Zhao, J., Hu, Z., Zhu, K., Zhou, Y., & Song, W. (2023). Research on measurement method of drilling fluid rheological parameters based on helical pipe. International Journal of Computer Science and Information Technology, 1(1), 157-170. https://doi.org/10.62051/ijcsit.v1n1.21