Simulation and Analysis of Water-cooled Heat Dissipation of Industrial Silicon Burner based on ANSYS

Authors

  • Panpan Sun
  • Guangzhong Hu
  • Ping Wang
  • Lei Yang
  • Minhong Luo
  • Jinghao Yu

DOI:

https://doi.org/10.62051/ijmee.v4n3.04

Keywords:

Burn-in Apparatus, Electrode Holder, Thermo-electrical Coupling, Temperature Distribution, Water-Cooled Heat Dissipation

Abstract

The performance of the water cooling system of a new type of burner plays an important role in the safe and stable operation of the whole equipment. The material properties of steel, such as yield strength and modulus of elasticity, deteriorate under high-temperature conditions, leading to a decrease in the structural load-bearing capacity, which will bring about potential safety hazards when the burner is in operation. In this paper, the coupled thermal-electrical model and fluid temperature field model of graphite electrode and electrode holder of the burner are established, and the water-cooled heat dissipation simulation of the electrode holder of the burner is carried out by taking into account the effects of radiant heat dissipation, air convection, electric current and fluid flow on the temperature of the burner when it is in operation. The simulation results show that: After the inlet flow rate of 42.54L/min liquid water cooling, the temperature of the collet is reduced to the safe temperature, and the wedge-shaped clamping block is below the maximum continuous working temperature of the material, and the temperature continues to decrease with the increase of inlet flow rate. In summary, the minimum inlet flow rate of the water cooling system for the burn-through device is 42.54 L/min.

References

[1] XI Fengshuo, XI Dongfei, CAI Hongzheng, et al. Enhanced removal of metal impurities from industrial silicon by metal-assisted chemical etching[J]. Chinese Journal of Nonferrous Metals,2022,32(10):3158-3168. [2] YAN Baonian, DUAN Xijing. Design of large-capacity industrial silicon furnace[J]. Ferroalloys,2023,54(03):11-18.

[3] ZHAO Zhihao,Deng Jianmin. Application of intelligent discharge robot in closed calcium carbide furnace[J]. China Chlor-Alkali,2023,(09):37-40.

[4] Ma Zanyu. The application of the discharge robot in the discharge process[J]. China Salt Industry,2020(12):46-49.

[5] Xie Yan, Yu Ming, Guo Chenyang, et al. Development of a water-cooling device for electrical control system of packaging machine[J]. Shandong industrial technology,2018(15):66,2.

[6] Shanghai Liaoyuan Automation Technology Co. Forging press punch cooling device:CN202311028864.X[P]. 2023-09-19.

[7] B. Zhang, P. Jing, Z. Tie, et al. Design of external auxiliary water cooling equipment for transformer and simulation and experimental study of its heat dissipation characteristics[J]. Science and Industry,2023,23(8):247-254.

[8] Yue Xiaoyun. Simulation analysis of heat dissipation of water-cooled motor controller based on ANSYS[J]. Equipment Management and Maintenance,2023(9):29-30.

[9] Duan Hui-Qiang, Fu Bo, Jin Jide. An advanced IGBT thermal module design based on water cooling system[J]. Electronic Devices,2022,45(5):1082-1088.

[10] CHEN W, MAO Z, TIAN W. Water cooling structure design and temperature field analysis of permanent magnet synchronous motor for underwater unmanned vehicle[J]. Applied Thermal Engineering, 2024,240: 122243.

[11] Zhongye Dongfang Engineering Technology Co., Ltd. A Burn-through Device: CN201610815467.0[P]. 2017-01-11.

[12] Heihe Hesheng Silicon Industry Co., Ltd. An Industrial Silicon Burn-through Device: CN202321789584.6[P]. 2024-01-09.

[13] Ningxia Haisheng Industrial Co., Ltd. A High-Temperature Smelting Water-Cooled Burn-through Device: CN202122493325.6[P]. 2022-06-24.

[14] Liu Jianfeng. Simulation study on electrode control system of electric arc furnace for ferromanganese smelting[D]. Kunming University of Science and Technology,2011.

[15] JIANG Wenting, WEI Kuixian, LU Guoqiang, et al. Numerical simulation of arc initiation process in a mineral heat furnace for industrial silicon smelting[J]. Nonferrous Metal Engineering,2021,11(7):60-67,81.

[16] ZHANG Huazhen, HE Haibin, XIAO Jingjing, et al. Study on the temperature rise characteristics of relays under thermoelectric coupling[J]. Electromechanical Information, 2023, (08):9-11,16.

[17] WANG Wenlong, LIANG Huimin, ZHAI Guofu. Simulation analysis of electromechanical thermal coupling in contact system of sealed electromagnetic relay[J]. Electromechanical Components,2007(01):3-6,20.

[18] Ye Long. Design and simulation analysis of high-voltage DC relay electromagnetic system[D]. Xiamen Institute of Technology,2022.

[19] WANG Qi-Long, WANG Guo-Hai, CHEN Xiang-Rong, et al. Thermo-electric coupling simulation of 10 kV AC XLPE cable converted to DC operation[J]. Journal of Southwest Jiaotong University,2022,57(01):46-54.

Downloads

Published

21-01-2025

Issue

Section

Articles

How to Cite

Sun, P., Hu, G., Wang, P., Yang, L., Luo, M., & Yu, J. (2025). Simulation and Analysis of Water-cooled Heat Dissipation of Industrial Silicon Burner based on ANSYS. International Journal of Mechanical and Electrical Engineering, 4(3), 38-49. https://doi.org/10.62051/ijmee.v4n3.04